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Alternative arc quenching and insulating gases

Mega Series for C4-FN

FastFill - Speed meets Zero Emissions. 

C4-G170R01V2

Gas type
C4-FN 
Carrier gas
CO2/N2 
Filling capacity
max. 50 kg/h
Gas recovery
< 1 mbar
Filling of gas
0 - 12  bar
Evacuation of air
< 1 mbar
Maximum storage pressure
150 bar
Operation
automatic 
DILO couplings
DN20/DN40 

Alternative arc quenching and insulating gases – Our joint contribution to climate protection

The G170R01V2 MEGA series service carts have been specially developed for handling C4-FN gas mixtures. These service carts enable the complete gas handling process, from filling to the storage of gaseous or partially liquefied gas mixtures. This enables the handling of all currently standard C4-FN-based gas mixtures. This range of units allows for the safe and efficient handling of medium to large volumes of gas directly on site. Maximum filling capacity ensures shorter operating times and increased cost-effectiveness.

State-of-the-art control technology, combined with a user-friendly interface available in several languages, makes operating the devices simple and convenient. As an option, the device can also be operated via mobile devices such as smartphones, tablets or laptops. The device’s external casing protects the internal components and significantly reduces noise emissions. The devices offer fully automated operation via a 10-inch touchscreen with a protective cover to shield against glare and dust. The swivelling touchscreen enables ergonomic working at an optimal working height. An additional USB port and Ethernet port are integrated for data exchange. Furthermore, colour coding in the HMI indicates the correct gas type. Using a QR code scanner, the operator can identify gas compartments and gas cylinders, thereby ensuring the correct mixing ratio.

Thanks to the automated special functions, the devices are simple to maintain and emission-free.

The FastFill Unit, fitted as standard, enables gas mixtures to be dispensed automatically as quickly as possible and in the correct mixing ratio. Homogeneous filling of the gas compartments, regardless of their size, is easily achieved thanks to the integrated buffer tank.

The use of couplings specifically adapted to the gas prevents mix-ups and guarantees operational safety. Switching between different mixing ratios of the alternative gas is possible at any time using the optional / as an option available compressor unit for recovering gas from the service cart.

Standard version

  • oilfree DILO compressor to (pressure 150 bar)
  • oilfree suction pump for recovery of gas (final vacuum < 1 mbar)
  • vacuum pump for evacuation of air; delivery rate (configurable)
  • evaporator
  • dry filter with dedicated pore size for C4-FN (molecular sieve)
  • particle filter 1 μm
  • operation and indication of important process parameters via 10" touch screen with protective cover
  • indication units in bar / mbar, kPa or psi / torr to be selected on the touch screen
  • fork lift slots
  • crane eyelets
  • chassis with solid tired wheel
  • drawer for tools and accessories
  • 2 m long storage connecting hose, DILO coupling DN8
  • FastFill Unit with integrated digital weighing scales for 50 l cylinders (0–120 kg, accuracy ± 0.02%)
  • integrated buffer vessel for storage of homogenous gas mixtures
  • wrenches for DILO couplings and filters
  • QR code scanner for identifying gas compartments and cylinders
  • paint: green-anthracite
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Advantages & functions

  • gas recovery down to 1 mbar
  • storage pressure of up to 150 bar for efficient gas storage
  • filling of the gas compartment up to 15 bar (optional)
  • limit values for the gas mixture: 0.00–10.00 % C4-FN, 0–13.40 % O2
  • quick gas withdrawal from partially liquefied mixtures from storage vessels by 50 l storage cylinders with FastFill unit
  • Recovery unit: compressor for gas recovery of the service cart for easy switching between different mixing ratios (optional)
  • Pressure vessels bearing the CE mark, optional / as an option also with CML, ASME and Korean type approval
  • integrated special functions for easy maintenance and safe transport

Technical data

Dimensions (W x H x D) 1,555 x 2,100 x 3,420 mm - Version: 1000l pressure vessel, chassis with solid tyre wheels
Weight 2,300 kg above-mentioned version
Ambient temperature 5 to +45 °C
Operating temperature 5 to +45 °C
Storage temperature -20 to +60 °C
Protection class IP54
Sound level < 85 dB(A)

Optional accessories

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Annual maintenance kit for G170R01 with standard vacuum pump (63 m³/h) / 6-170VP-R001 (100m3/h) C4-6-1048-R535
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Annual maintenance kit for G170R01 with vacuum pump 6-170VP-R002 (200m3/h) C4-6-1048-R536
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Annual maintenance kit for G170R01 with 2-stage vacuum pump 6-170VP-R009 (80 m3/h) C4-6-1048-R538
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Wire-braided hose, 5 m long, coupling tongue part DN20 (C4-VK/F-02/20 C , M48x2) on both ends, PN 40 bar C4-6-1024-R050 C
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5 m long wire braided hose DN20 with protective metal sheathing with coupling tongue part on both ends DN20 (M48x2) - C4-FN C4-6-1069-R050 C
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Spare parts kit for compressor (piston rings) 6-1410-R013
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Spare part kit for compressor (valve seats) 6-1410-R004
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Spare parts kit for compressor (piston rings) 6-1434-R001
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Spare parts kit for compressor (valve seats) 6-1434-R002
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Electrical connecting cable 5x16 AWG5 (available lengths 5 - 30 m) 6-1053-R004/1M
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Electrical connecting cable 5x35 AWG1 (available lengths 5 - 30 m) 6-1053-R008/1M
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Portable pre-filter unit (pe 50 bar) C4-B077R22
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Spare filter kit (for dry and particle filter) C4-6-1101-R134
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Tarpaulin 05-0885-R113
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Personal Protective Equipment (PPE) Kit 3-442-R053
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Packaging

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Packing for C4-G170R01V2 with 1000-litre buffer tank 3-788-R027-C
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Note

For the 380 - 480 V voltage range the following cable is required: 6-1053-R004

For the 208 - 240 V voltage range the following cable is required: 6-1053-R008